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Influence of powder characteristics and additive

Fig. 11 shows the performance of the powders during the critical recoating process, where a fresh layer of powder is spread over the build plate prior to sintering. While there are other stages in the SLM process where powder is required to flow, none are as critical to part quality as recoating. The layer thickness used was 20 μm.

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This can often involve the introduction of alloying additions in elemental powder form or the incorporation of a pressing lubricant. Forming of the mixed powder into a compact. The dominant consolidation process involves pressing in a rigid toolset, comprising a

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